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Lower
Unit Oil Change
Welcome to the step-by-step
guide to changing your outboard's lower unit oil.
This 8-step process is all it takes to ensure the
oil in your lower unit is properly maintained.
The only tools required are a flat-head screwdriver
and an oil drain pan. The entire process only takes
10-20 minutes. We recommend you change your lower
unit oil at least once a year depending on how heavy
the usage is of your outboard. Any brand of oil that
meets the specification of API GL5 SAE 80 or 90 weight
will work. You can find suitable oil at your local
marine dealer or automotive store.
The chart at the end of this guide lists the approximate
amount of oil needed to fill the lower unit of each
model currently offered.
| Step
one

First, be sure your
outboard is in a vertical and upright position.
Locate and identify the upper and lower
Fill & Drain Plugs. Place an oil drain
pan beneath the outboard. |
| Step
two

Remove the BOTTOM
drain plug first (not the top). Some oil will
begin to trickle out so be sure your oil drain
pan is positioned correctly to catch the draining
oil. |
| Step
three
Next, remove the TOP
drain plug. This will release the vacuum that
exists and allow the oil to drain freely
from the lower unit. |
| Step
four
Let all of the oil drain
completely from the lower unit (this will
take about 5-10 minutes). |
| Step
five
Once all the oil has completely drained out
it is time to refill the lower unit.
There are several types of apparatuses available
ranging from squeeze bottles to tubes. One
of the more popular "do-it-yourself"
methods is to use a squeeze bottle.
You can use any brand of lubricant that has
a grade designation of API GL5 SAE 80 or
90 weight. Make sure you do not mix
different oil brands or weights.
To refill the lower unit, insert the
bottle/tube into the BOTTOM drain hole.
Then slowly squeeze the bottle to force
the oil into the lower unit.
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| Step
six

Continue adding oil until
the lubricant is flowing freely from
the top hole and is free from air bubbles. |
| Step
seven

Keep the bottle/tube in the
bottom plug (or plug the hole with your finger)
and re-install the TOP plug. This will
create a slight vacuum that will minimize
the oil loss while you reinstall the bottom
plug. |
| Step
eight

Now, QUICKLY remove
the bottle (or your finger) from the bottom
hole and install the drain plug. It
is important to do this as quickly as possible
to minimize the amount of oil loss. Even though
there is a slight vacuum, there will still
be some loss of oil. Do not be concerned about
losing some oil, however, if you lose an excessive
amount of oil you will need to go back and
add additional oil. Hand tighten both the
lower and upper drain plugs and wipe off
any oil on your lower unit. |
WARNING: Running your
outboard without completely filling the lower
unit with oil to the proper level will cause severe
damage to your outboard. See the comments at the
end of this guide on how to check for the proper
oil level in your lower unit.
Be sure and properly dispose of your old oil
by taking it to an oil recycling center. Most
"quick lube" oil change centers or auto service
stations will accept your used oil for a nominal
fee.
Comments: To check your oil level, remove
the top oil plug, insert a small piece of wire
straight into the top hole approximately 1 inch
and withdraw the wire. If oil is on the wire the
oil level is correct, if not the unit must be
refilled to the correct level.
To add ("top-off") oil install the top
plug again, remove the bottom plug and put your
oil bottle into the hole. Remove the top plug
to release the vacuum and add the necessary amount
of oil. Reinstall the top plug, then quickly reinstall
the bottom plug. Check the oil level once again
as described above.
Lower
Unit Oil Needed by Model
| Model
| Ounces Required |
| 2.5A
& 3.5A
| 3.0
fl oz |
| 3.5B
| 6.0
fl oz |
| 4
(4-stroke)
| 6.6
fl oz |
| 5
(2-stroke)
| 6.6
fl oz |
| 5
(4-stroke)
| 6.6
fl oz |
| 6
(4-stroke)
| 6.6
fl oz |
| 8
| 10.8
fl oz |
| 9.8
| 10.8
fl oz |
| 9.9
(2-stroke)
| 12.5
fl oz |
| 9.9A
(4-stroke)
| 6.8
fl oz |
| 9.9B
(4-stroke)
| 12.5
fl oz |
| 15A
(4-stroke)
| 6.8
fl oz |
| 15B
(4-stroke)
| 12.5
fl oz |
| 18
(2-stroke)
| 12.5
fl oz |
| 18
(4-stroke)
| 12.5
fl oz |
| 25
| 14.5
fl oz |
| 30
| 14.5
fl oz |
| 40D
(3 cyl)
| 16.9
fl oz |
| 50D
(3 cyl)
| 16.9
fl oz |
| MD50A
(TLDI)
| 16.9
fl oz |
| 70C
(3 cyl)
| 30.4
fl oz |
| 90A
| 30.4
fl oz |
| MD90A
(TLDI)
| 30.4
fl oz |
| 115A
| 30.4
fl oz |
| 120A
| 30.4
fl oz |
| 140A
| 30.4
fl oz |
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